SYSTEM OF MANUFACTURINGSystem of Manufacturing
Initial planning stage
We receive product plans and quality specifications from the customer, draw up a proposal for the manufacturing method and overall schedule, and based on this information calculate a rough cost estimate. After doing this and dealing with any other issues, we consider the feasibility of manufacturing the proposed product on a commercial scale.
Product Development Phase
After establishing the feasibility of the project, we determine the specifications of the product in more detail by working on the design and manufacture of the dies, as well as selecting and obtaining the necessary processing machinery and tools etc.
Based on the product plans and quality specifications received from the customer, and the product specifications and product manufacturing plans determined in the Product Development Phase, we produce a prototype. We then work with the customer to establish whether the product meets the required quality standards. We repeat this process of product development, prototype production and prototype evaluation until the prototype reaches the standard of quality required.
Commercial prototype production planning
In order to build a manufacturing line that can efficiently produce high quality products, we carry out a forging simulation using the CAE system, which supports the design of our core technique the cold forming process, to propose a pertinent manufacturing design and layout.
Commercial Prototyape Production/Evaluation
Based on the manufacturing design and layout proposed in the Commercial prototype production planning stage, we build a manufacturing line and produce a commercial prototype. We then work with the customer to establish whether the product meets the required commercial manufacturing line quality standards. We repeat this process of commercial-scale prototype development, prototype production and prototype evaluation until the prototype reaches the commercial manufacturing line standard of quality that is required.
When all the preparations are complete, commercial production begins. Even at this stage, modifications and improvements are made to the manufacturing line, and our engineers are continually trying to improve their work. The whole team actively cooperates to make high quality products as efficiently as possible.
The completed goods are closely inspected manually and by machine to make sure there are no defects or flaws. Only those goods that pass the inspection are delivered to the customer, packed carefully to prevent contamination or damage.